Turnkey Tomato Ketchup Production Line with SUS304/SUS316 Material and 1 t/h-20 t/h Capacity

উৎপত্তি স্থল	সাংহাই
পরিচিতিমুলক নাম	Gofun
সাক্ষ্যদান	CE, ISO certificate
মডেল নম্বার	জিএফএম-এমপিএল

পণ্যের বিবরণ

ওয়ারেন্টি:

12 মাস

সাক্ষ্যদান:

CE/ ISO9001

ভোল্টেজ:

220/380/440V, গ্রাহকদের মতে

শক্তি(w):

7.5 কিলোওয়াট

টাইপ:

A থেকে Z পর্যন্ত টার্নকি প্রক্রিয়াকরণ লাইন

উপাদান:

SUS304/ SUS316

ক্ষমতা:

1 t/h-20 t/h

পণ্যের নাম:

আম শুকনো প্রক্রিয়াকরণ মেশিন

বিক্রয়োত্তর সেবা:

বিদেশী প্রযুক্তিগত সহায়তা

আবেদন:

আম

অবস্থা:

নতুন

ওজন:

কাস্টমাইজড

বিশেষভাবে তুলে ধরা:

Tomato ketchup production line with low MOQ

B2B ketchup manufacturing solution

Tomato processing line for ketchup

পেমেন্ট ও শিপিংয়ের শর্তাবলী

ন্যূনতম চাহিদার পরিমাণ

1 সেট

মূল্য

আলোচনা সাপেক্ষ

প্যাকেজিং বিবরণ

শিপিংয়ের জন্য আন্তর্জাতিক মানের প্যাকেজ

ডেলিভারি সময়

45~90 দিন

পরিশোধের শর্ত

টি/টি, ওয়েস্টার্ন ইউনিয়ন, এল/সি

যোগানের ক্ষমতা

প্রতি বছর 100 সেট

পণ্যের বর্ণনা

Tomato Ketchup Production Line | B2B Manufacturing Solution | Low MOQ Support

We provide professional tomato ketchup/sauce production lines covering the entire workflow from tomato paste base formulation, ingredient blending, homogenization and deaeration, sterilization, filling, to final packaging. Ketchup production uses concentrated tomato paste as the primary raw material, processed through formulation, refining, deaeration, high-temperature short-time (HTST) sterilization, and filling. The finished product features a smooth texture, balanced sweet-sour flavor, and bright red color. Production capacity is flexible, serving daily outputs from 1 to 50 tons, suitable for private-label retail (bottles/pouches), foodservice bulk packaging (5L/10L/20L), and export OEM operations. The equipment incorporates high-precision metering and automatic control systems to ensure batch-to-batch consistency in texture and flavor, helping you achieve standardized and scalable production.

Technical Specifications

Product Name	One-stop solution for mango processing line
Fresh Fruit Inlet Capacity	500kg per hour ~ 25 tons per hour, customized
Raw Material	Fresh mango
End Products	Mango pulp puree, Mango concentrate, Mango sauce, Mango juice, Mango beverage
Final Product Brix	14%~20%
Final Package Options	Aseptic bag, Aluminum can, Stand-up pouch, PP container, Plastic bottle, Glass jar, Gable top carton box, Tetra pack, etc
Machine Material	Food grade SUS304 or SUS316
Warranty	12 months after commissioning
Operator Requirement	About 10~12 persons
Voltage	380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country standard)
Advantages	Energy-saving, High efficiency, Water-saving, Stable performance

Processing Flowchart

FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Final Products & Packaging Options

Our processing line utilizes fresh mango and mango paste as raw materials to produce various final products including mango paste, mango sauce, mango juice, mango powder, diced mango, and dried mango.

Available packaging formats include aseptic bags, metal cans, sachets, stand-up pouches, PP containers, glass bottles, PET bottles, and gable top cartons.

Key Features

Full-process Integration: Comprehensive mango processing from pretreatment to bottling of finished products within a single integrated system
Safety Assurance: Built with 304/316 stainless steel and FDA/CE certification for ensuring food safety standards
Smart and Productive: Precise parameter control via PLC with adjustable capacity ranging from 500kg/h to 10t/h
Energy-efficient and Eco-friendly: Low-power configuration to minimize operational expenses
Versatile Functionality: Capable of processing mango pulp, various juices, and vegetable purees
Complete Support: Tailored design, installation, commissioning, technical training, and post-sales assistance services

Detailed Process Steps

1. Discharge Platform

Specialized drainage platform with water guns simplifies raw mango unloading from trucks while providing pre-washing capabilities to enhance production line efficiency.

2. Elevator

This machine transports fresh mango from outside the building to inside the processing facility.

3. Washing

Thorough washing of fresh fruits prior to crushing using bubble washers and brush & spray washers. Optional ultrasonic and ozone cleaning methods available for enhanced cleaning efficacy.

4. Sorting

Visual inspection by staff after washing to identify defects, ensuring only high-quality fruits proceed through the production line.

5. Destoning

Mango remover operates at 1470 r/min, effectively crushing fresh mango to ensure thorough cleaning of core and skin, maximizing pulp yield and production efficiency.

6. Preheating

Adjustable temperature pre-heater (45℃ to 85℃) increases juice yield for subsequent processing while protecting final product color and taste.

7. Pulper and Refiner

Operating at 1470 r/min, this machine generates centrifugal force to pass product through screens for refinement. Suitable for various fruits including passion fruit, tomatoes, peaches, apricots, mangoes, and apples.

8. Horizontal Spiral Centrifugal

Reduces solids and impurities to ensure mango pulp puree is free from contaminants and black spots.

9. Sterilizing

Tube-in-tube type sterilizer with adjustable temperature and retention time for different product requirements. Programmable control system ensures precise automation.